Life Science and Manufacturing - Consigli Construction

CONSIGLI AT A GLANCE

LIFE SCIENCE MANUFACTURING

Biotech & Pharma Projects

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Sq. Ft. of GMP Space Built

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Sq. Ft. of Space Built

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Construction Value

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Dedicated Life Sciences Professionals

Critical In-House Services

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Consigli delivers life sciences manufacturing facilities built for speed and scale. As genuine builders with deep experience in regulated production environments, we drive construction‑led design, disciplined execution and inspection‑ready outcomes from preconstruction through CQV. Our integrated teams and available capacity enable clients to manage risk and scale manufacturing operations with confidence and without regulatory surprises.

Why Consigli?

Construction‑Led Design to Reduce GMP & Schedule Risk

By engaging with our design partners early and driving design through construction, Consigli aligns regulatory requirements, operations and constructability from the start. This approach minimizes redesign and keeps manufacturing projects moving forward with greater speed, certainty and control.

Capacity in a Constrained Market

Life sciences manufacturing requires experienced teams, yet many qualified builders are stretched thin. Consigli brings available project capacity supported by in‑house self‑perform craftspeople, prefabrication strategies and disciplined project controls, enabling reliable execution when timing, scale and complexity are critical.

Inspection‑Ready Execution

Our teams integrate quality, operations, validation and construction into a single execution plan to deliver facilities that support compliant operations, tech transfer and regulatory review. The manufacturing environments we build perform on Day One and stand up to inspection.

Featured Projects

West Point Manufacturing Facility

New construction of a 105,600 sq. ft., three-story facility housing a live virus vaccine vial manufacturing operation with GMP single-use formulation, stabilizer management and Grade A isolator filling. The site includes automated filling, inline blast freezing, lyophilization, packaging lines and redundant qualified utilities.

WEST POINT, PA

Pharmaceutical Manufacturing Facility

New construction of a 100,000 sq. ft. LEED Gold facility built for product development and clinical supply execution supporting human and animal health products. Advanced drug product development enables next-generation process development, including small-scale, single-use, traditional and continuous manufacturing platforms.

RAHWAY, NJ

VCGT GMP Fit-out at VMC

Conversion of a 36,600 sq. ft. warehouse into a cell therapy manufacturing facility with QC laboratories. CNC to Grade B cleanrooms feature AM-Clad panels and isolator fill rooms. A new 16,300 sq. ft. mezzanine supports major utilities and significant electrical and infrastructure upgrades.

BOSTON, MA

Clinical Manufacturing Facility

175,000 sq. ft. five-story greenfield GMP clinical manufacturing facility supporting early-phase biological drug substance production. The site includes five independent manufacturing suites with 500-2,000-liter bioreactors, enabling cell culture and microbial fermentation, downstream purification and solution prep. Manufacturing technologies include stainless-steel and single-use disposables.

ANDOVER, MA

Building 400 (B400), Project Atlas

200,000 sq. ft. FDA-regulated, three-story manufacturing facility with approximately 100,000 sq. ft. each of production and support space. Recognized by ISPE as Facility of the Year Honorable Mention, the site supports commercial biologics manufacturing using extensive single-use technologies, including the first 2,000-liter single-use sterile train at commercial scale.

LEXINGTON, MA

Building 38A OMPC Implementation

10,800 sq. ft. GMP cleanroom renovation converting a manufacturing area into a world-class fermentation and purification facility. Built with custom modular cleanrooms and walkable ceilings, the space supports BSL-2 and Grade D operations with full process, utility and support infrastructure for polysaccharide powder production.

WEST POINT, PA

Diverse Manufacturing Construction Expertise

Process equipment procurement

FILLING LINE INSTALLATION

Subcontracted C&Q Vendor Coordination

Prefabrication & Off-site Manufacturing

Modular Cleanrooms

Critical In-House Services

Pre-construction

Early collaboration with in‑house estimators, M/E/P engineers and VDC leads to clear scope, GMP‑aware planning, constructability insight and real‑time cost and schedule certainty.

Quality

Project‑specific quality plans aligned with cGMP requirements support inspections, commissioning and validation through rigorous reviews, tracking, documentation and testing.

Virtual Design & Construction

BIM, laser scanning and clash detection drive precise M/E/P coordination, fabrication‑ready models and reduced rework, which is critical for complex, regulated manufacturing environments.

Self-Performance

In‑house craftspeople provide direct control over quality, schedule and logistics, supporting early constructability reviews, mockups and reliable execution throughout construction.

Pre-fabrication

Off‑site fabrication of M/E/P, process and cleanroom components improves quality, reduces site congestion and accelerates installation while supporting GMP cleanliness standards.

LET'S GET IN TOUCH

Our integrated teams and available capacity enable clients to manage risk and scale manufacturing operations with confidence and without regulatory surprises.