CONSIGLI AT A GLANCE
ADVANCED TECHNOLOGY
By the Numbers
Advanced Tech & Manufacturing Projects
Consigli combines large‑firm resources with a hands‑on, collaborative approach to deliver advanced technology and manufacturing facilities from precision‑controlled production environments to cutting‑edge research spaces. Our teams are deeply experienced in the specialized building requirements of leading technology companies and are trusted to execute highly complex facilities. From initial concept through full operation, we work closely with owners and technical stakeholders to plan carefully, coordinate seamlessly and deliver facilities ready to perform from day one.
Why Consigli?
Proven Speed-to-Market Delivery
We are experienced in executing highly complex projects on compressed schedules—helping clients bring critical facilities online faster without compromising quality or safety.
Technical Expertise
Integrated Building Strategies
Consigli leverages off-site prefabrication and lean project delivery methods to improve coordination, enhance quality and increase schedule and cost certainty.
Specialized Infrastructure
Our teams deliver technically demanding infrastructure, from cleanrooms and large-scale HVAC systems to high-efficiency utility substations—while leading the delivery of next-generation, AI-enabled manufacturing facilities.
Highly Collaborative Project Teams
Consigli works closely with owners, designers, researchers and technical staff to ensure complex facilities are aligned with precise operational and performance requirements.
Diverse Modality Experience
Defense, Secure & Classified Facilities
• Emergency command centers
• Secure perimeter planning
• Occupied campus logistics
• Hardened M/E/P system
Semiconductor & Microelectronics
• Tool install programs
• Factory fit-out retrofits
• Hazardous gas handling
• Ultra-pure utilities
Cleanrooms & Controlled Environments (ISO)
• HEPA/ULPA airflow control
• Pressure zoning strategies
• Gowning access protocols
• Certification ready turnover
Robotics, Automation & Precision Manufacturing
• Precision metrology labs
• Automated material handling
• Machine vision inspection
• Controls integration rooms
Specialty Materials, Chemicals & Process Driven Manufacturing
• Chemical batch processing
• Solvent storage containment
• Process piping infrastructure
• High-performance ventilation
Battery Manufacturing
• Dry room environments
• Formation aging bays
• BMS test labs
• Fire-safe energy storage
Strategies for Speed to Market
Process equipment
procurement
Direct Purchase
Capabilities
Prefabrication & Offsite Manufacturing
Modular Cleanroom
Installation
Featured Projects
Omnipod Manufacturing & Corporate Offices Facility
Insulet Corporation
201,690 sq. ft. renovation and 155,252 sq. ft. addition for manufacturing and warehouse space, an ISO 8 clean room, a gowning and wash unit, packaging rooms, quarantine inspection and receiving rooms, as well as spaces for R&D, post-market research and quality control operations.
B604 Emergency Command Center (ECC) Nuclear Support Build
General Dynamics Electric Boat
70,500 sq. ft., four-story new construction containing training facilities, office space, a server room, drawing vaults and an Emergency Control Center (ECC). Project scope also included both open and closed (classified) areas. The server rooms and ECC are supported by UPS and emergency generator systems.
250MW / 1,000 MWh Battery Energy Storage System (BESS)
Confidential Client
Engineering, procurement and construction of a 250 MW / 1,000 MWh utility-scale, containerized BESS, redeveloping an underutilized industrial site to enhance grid reliability, resiliency and renewable energy integration.
GEM Factory of the Future
University of Maine
45,000 sq. ft. addition to the University's active Advanced Structures and Composites Center. The GEM will be a revolutionary test bed for large format digital flexible manufacturing, supporting a new era of Industry 4.0, AI-enabled, large-scale additive, subtractive and hybrid digital manufacturing.
Building Innovation Laboratory and Design (BUILD) Space
Autodesk
80,000 sq. ft. fit-out of a world-class, active working laboratory and studio for research and development of fabrication, construction and design methods. The BUILD space included robots, laser cutters, 5-axis routing machines, 3D printers and a gantry crane.
CCA Wirebond Expansion
Confidential Client
12,000 sq. ft. renovation to increase research capacity and support areas in a highly secure, OSHA Voluntary Protection Program site. Scope includes a 10,000 sq. ft. ISO-8/Class 100,000 clean room and 2,000 sq. ft. testing area built to Department of Defense (DoD) Closed Area Standards.
Additional Projects
Dry Room/Lab Manufacturing Facility
Web Industries
15,000 sq. ft. conversion of warehouse space into a manufacturing facility housing laboratory and dry room areas for medical device production.
Research and Development Facility
Boston Metal
21,000 sq. ft. industrial research and design facility featuring a high-bay structure dedicated to fire testing. On-campus fire testing lab is the first of its kind in the U.S.
22 Research Way
Ørsted
60,000 sq. ft. renovation of a multi-purpose facility including custom office and warehouse space to handle marine coordination, contract and site management, as well as spare parts storage.
Cell & Gene Therapy Fit-out
Confidential Client
36,600 sq. ft. conversion of a warehouse into a cell therapy manufacturing facility. CNC to Grade B cleanrooms feature AM-Clad panels and isolator fill rooms.
The Engine
MIT Investment Management Company
Fit-out to accommodate an MIT-powered venture firm to provide incubator space for start-ups pioneering manufacturing, clean energy, robotics and software technologies.
View All Projects
Key In-house Services
Preconstruction
Early collaboration with in-house estimators, M/E/P engineers and VDC leads to benchmark-driven estimating at the system level, outlier detection and cost transparency and continuous cost validation throughout the project lifecycle.
Quality
Project‑specific quality plans aligned with cGMP requirements support inspections, commissioning and qualification through rigorous reviews, tracking, documentation and testing.
Virtual Design & Construction (VDC)
BIM, laser scanning and clash detection drive precise M/E/P coordination, fabrication‑ready models and reduced rework, which is critical for complex, regulated manufacturing environments.
Self-performance
In-house craftspeople provide direct control over quality, schedule and logistics, supporting early constructability reviews, mockups and reliable execution throughout construction.
Prefabrication
Off‑site fabrication of M/E/P, process and cleanroom components, like process equipment skids, improves quality, reduces site congestion and accelerates installation while supporting cGMP cleanliness standards.
GET IN TOUCH
Our teams are deeply experienced in the specialized building requirements of leading technology companies to plan carefully, coordinate seamlessly and deliver facilities ready to perform from day one.
